Fiber-To-The-Home Cable Manufacturing Line – Advanced Manufacturing System
Were you aware that contemporary glass-fiber cabling setups function at velocities of up to 190 meters per minute? This incredible efficiency stems from sophisticated manufacturing solutions engineered for rapid production.
These systems are developed to manage multiple cabling forms, such as service cables and firmly insulated cables. Their space-saving construction, often under 26 meters, suits them well for modern facilities.
Incorporation into automated manufacturing systems secures seamless operations. By means of MES/ERP connectivity, these Fiber coloring machine assembly lines provide unparalleled exactness and performance. Thus, they are preferred for enterprises aiming to stay ahead in the fiber network field.
Overview of the FTTH Manufacturing Line
Streamlined production systems are crucial for meeting the growing need for steadfast connections. These systems are designed to create top-grade fiber optic cables that energize modern networks. Utilizing sophisticated techniques, they ensure precision and swiftness in each phase of the production.
Understanding the FTTH Manufacturing Line
An FTTH production line comprises a unified setup to produce fiber-to-the-home drop cables. Such cables are made up of naked fibers strengthened by metal or fiber-reinforced polymer, merging with safeguard coverings. Consequently, it forms a long-lasting and high-performance option for rapid broadband links.
It works with multiple compounds, such as PVC, LSZH, and PE polymers. This flexibility ensures it can meet diverse industry needs. Furthermore, the quad-head fiber payout mechanism offers precise tension control, keeping precision up to ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our machinery excels for its accuracy and performance. Below are the advantages:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
These specifications promise uninterrupted processing and superior results. It’s the ideal solution for businesses striving to lead in the optical cable sector.
Core Attributes of Our FTTH Cable Fabrication Line
Contemporary production setups are transforming how fiber wires are made. Our advanced equipment combines precision, efficiency, and cutting-edge technology to deliver superior outputs. Below, we explore the standout features that make our system a leader in the industry.
Accurate Extruder Coupled with an Adaptable Head
Central to our setup is a specialized 50mm extruder engineered for exact substance allocation. It secures uniform excellence in all cables manufactured. The modifiable head supports smooth personalization, accommodating different substances like PVC, LSZH, and PE resins.
With OMRON temperature control, the system maintains an accuracy of ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, rendering it an economical choice for production.
Powered Fiber Unwinding and Tension Regulation
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
This feature is particularly beneficial for producing high-quality fiber cables, since it preserves even tension along every step.
Self-Operating Rewinding and Material Acquisition Mechanism
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, ensuring versatility across different production demands. The automated line-receiving feature eliminates the need for manual rewinding, resulting in time efficiency and decreased labor outlay.
Additionally, the X-type laser diameter gauge provides real-time quality control, confirming that each optical cable adheres to rigorous benchmarks, delivering reliable and durable products.
Cutting-edge Innovations Driving Our Manufacturing
Cutting-edge technology is reshaping the fiber optic manufacturing process. These setups are crafted for accuracy, dependability, and high performance, ensuring top-quality results for every project. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Global-Standard Industrial Computerized Control Module
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. Such control technology provides smooth workflow and live supervision. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
With energy use as low as 35KW/h during routine activity, our equipment is energy-efficient. Such efficiency lowers running expenses while upholding excellent functionality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
Superior Stability and Trustworthiness with Leading Brand Elements
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers selected due to their robustness and accuracy, promising lasting dependability.
The steel wire reinforcement and advanced Fiber coloring machine handling mechanisms provide added strength and stability, so that each fiber cable complies with strict quality and functionality standards.
MES/ERP Connectivity Integration
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. It provides complete visibility and operational efficiency across all stages.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, rendering it a savvy option for today’s industrial plants.
| Aspect | Upside |
|---|---|
| FiberCAN PLC Setup | Precise adjustments and real-time monitoring |
| 35KW/h Power Consumption | Low-cost energy performance |
| 9-meter Reel Accumulator | Uninterrupted processing |
| OMRON-based Control Units | Long-lasting accuracy |
| ERP Connectivity | Real-time production tracking |
Applications of FTTH Cable Production Line
Advanced production setups are transforming the way we create reliable fiber optic solutions. They are engineered to fulfill varied commercial requirements, delivering versatility and exactitude for each use case. Below, we explore the key uses of this advanced equipment.
Manufacturing Home Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Notable attributes are:
- Combined FRP and diminutive steel wire payout to enhance strength
- Portable die backing for rapid setup modifications
- Adaptability to meet interior as well as exterior standards
Manufacturing Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Tailored Options for Diverse Cable Configurations
Adaptability is a defining feature of our production line. It is compatible with an array of materials and setups, thus fitting multiple applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. Such flexibility permits meeting particular demands while maintaining superior output.
Benefits of Using Our FTTH Cable Production Line
Choosing state-of-the-art production solutions yields numerous benefits to fiber optic businesses. They are engineered for operational efficiency, cost reduction, and superior product output. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Boosted Performance and Output
Our system ensures fiber ribbone line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Economical Fiber Optic System Implementation
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Smooth and Reliable Cable Surface
Exact molding delivers a sleek and consistent exterior on all fiber products, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Characteristic | Benefit |
|---|---|
| 7-9km/h Output | Superior output rate |
| Low Energy Requirement | Reduced operational expenses |
| Minimal Signal Loss | Top operational efficacy |
| 1000mm Working Height | Ergonomic design |
Conclusion
Advanced fiber optic manufacturing systems are setting new standards in the industry. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Embrace the next generation of fiber technology through our top-tier systems.